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雙室真空低壓滲碳?xì)獯銧t
真空雙室低壓滲碳?xì)獯銧t，具有滲碳、氣淬和加壓氣冷多種功能。主要用來(lái)對(duì)模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對(duì)中、低碳合金鋼進(jìn)行滲碳淬火，多種真空熱處理工藝?？梢詫?shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式工藝
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雙室真空低壓滲碳?xì)獯銧t
產(chǎn)品名稱：雙室真空低壓滲碳?xì)獯銧t
Name:Double chamber vacuum low pressure carburizing gas quenching furnace.
用途：真空雙室低壓滲碳?xì)獯銧t，具有滲碳、氣淬和加壓氣冷多種功能。主要用來(lái)對(duì)模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對(duì)中、低碳合金鋼進(jìn)行滲碳淬火，多種真空熱處理工藝?？梢詫?shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式工藝。
Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling, is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.
真空雙室低壓滲碳?xì)獯銧t具有以下特點(diǎn)
1. Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics；
Intelligent, high degree of automation, can achieve one-button start-up of process operation。
智能化，自動(dòng)化程度高，可實(shí)現(xiàn)工藝運(yùn)行一鍵啟動(dòng)
2. 符合（國(guó)家十二五環(huán)保）規(guī)劃，明顯節(jié)能40-60%，無(wú)危險(xiǎn)
In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%,no danger.
3. 可實(shí)現(xiàn)自由生產(chǎn)，隨時(shí)開(kāi)爐停爐
Free production can be realized and furnace can be opened and shut down at any time.
4. 滲碳介質(zhì)消耗少，可忽略不計(jì)
Less Carburizing medium consumes and can be ignored.。
5. 可實(shí)現(xiàn)盲孔滲碳和高溫滲碳
Blind hole Carburizing and high temperature Carburizing can be realized.。
6. 工件表面質(zhì)量好，熱處理變形小，滲層均勻，重復(fù)性好，無(wú)內(nèi)氧化，無(wú)尖角過(guò)滲無(wú)炭黑等優(yōu)點(diǎn)
The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and so on.
特點(diǎn)； Characteristics;
★ 專用的真空低壓滲碳模擬軟件，智能高效
Special vacuum low-pressure carburizing simulation software, intelligent and efficient
★ 采用高效方形換熱器， 冷卻速度提高80%。
The cooling rate is increased by 80% by using high efficiency square heat exchanger.
★ 采用雙風(fēng)機(jī)對(duì)流均勻冷卻
Uniform cooling with double-fan convection。
★ 加熱元件沿加熱室圓周360度均勻布置，溫度均勻性高
The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.
★ 加熱室采用外絕緣結(jié)構(gòu)，減少杜絕滲碳炭黑污染
The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.
★ 采用碳?xì)譃榧訜崾腋魺釋?，使用壽命長(zhǎng)
The carbon felt is used as the heat-insulating layer of the heating chamber with long service life
★ 滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置，滲碳層厚度均勻
Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.
★ 滲碳工件變形小，生產(chǎn)效率高，使用成本較氣體滲碳節(jié)能40%以上
The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.。
★ 編程工藝靈活輸入，機(jī)械動(dòng)作穩(wěn)定可靠，故障自動(dòng)報(bào)警/顯示
Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault
★ 氣淬風(fēng)機(jī)變頻驅(qū)動(dòng)，對(duì)流加熱功能可選、九點(diǎn)測(cè)溫可選
Frequency conversion drive of gas quenching fan, optional convective heating function,optional temperature measurement at nine points
★ 全智能化工業(yè)計(jì)算機(jī)控制系統(tǒng)并有一套手動(dòng)操作系統(tǒng)
Fully intelligent chemical industry computer control system and a manual operating system。
★ 操作簡(jiǎn)潔、編程工藝靈活輸入、機(jī)械動(dòng)作穩(wěn)定可靠
Simple operation , the programming process is flexible input, the mechanical action is stable and reliable,
★ 手動(dòng)/半自動(dòng)/自動(dòng) 故障自動(dòng)報(bào)警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
配置選擇/Configure select:
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爐型選則： Selection of furnace type: |
雙室臥式 Double chamber horizontal |
單室立式 Single-chamber vertical |
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中間隔熱門 ：Middle septum hot： |
機(jī)械傳動(dòng) Mechanical drive |
氣動(dòng) /Pneumatic |
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石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu)； Synthesis structure of Graphite heating element and Graphite felt Composite screen |
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氣淬方式： Gas quenching mode: |
爐體外置換熱器循環(huán)冷卻 Circulating cooling of external heat exchanger of furnace body |
爐體內(nèi)置換熱器循環(huán)冷卻 Circulating cooling of displacement heater in furnace body |
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真空泵組和真空計(jì)； Vacuum pump set and vacuum gauge： |
進(jìn)口 Imported |
高品質(zhì)國(guó)產(chǎn) High quality Made in china |
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真空度： Vacuum degree： |
高真空 High vacuum |
中真空 Medium vacuum |
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PLC: |
西門子 Siemens |
歐姆龍 OMRON |
三菱 Mitsubishi |
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溫控儀表 Thermostat meter： |
歐陸 EUROTHERM |
導(dǎo)電 Electric conduction |
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熱電偶 : Thermocouple： |
S型分度號(hào) S-type dividing number |
滲碳專用熱電偶 Special-purpose thermocouple for carburizing |
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記錄儀 : Grapher : |
有紙記錄儀 Paper recorder |
無(wú)紙記錄儀 Paperless recorder |
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人機(jī)界面: Human-computer interface |
模擬屏 Analog screen |
計(jì)算機(jī)觸摸屏 Computer touch screen |
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電器元件 Electrical component： |
高品質(zhì)國(guó)產(chǎn) High quality domestic |
施耐德 Schneider |
西門子 Siemens |
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質(zhì)量流量計(jì) Mass flowmeter |
美國(guó)Mass Flowmeter;Made in |
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真空壓力傳感器 Vacuum pressure sensor |
德國(guó)Vacuum pressure sensor; Made in |
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產(chǎn)品 規(guī)格/ Specifications：
注：特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
以下參數(shù)可根據(jù)工藝要求調(diào)整，不作為驗(yàn)收依據(jù)，具體以技術(shù)方案和協(xié)議為準(zhǔn)
The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement
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參數(shù)/型號(hào) Parameter/ Model |
PJ-ST446 |
PJ-ST557 |
PJ-ST669 |
PJ-ST7711 |
PJ-ST8812 |
PJ-ST9916 |
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有效熱區(qū)W×H×L Effective hot zone |
400×400×600 |
500×500×700 |
600×600×900 |
700×700×1100 |
800×800×1200 |
900×900×1600 |
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裝載重量 （KG） load weight |
200 |
300 |
500 |
800 |
1200 |
2000 |
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最高溫度 （℃） Max.temprature |
1350 |
1350 |
1350 |
1350 |
1350 |
1350 |
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爐溫均勻性 （℃） Furnace temperature uniformity |
±5 |
±5 |
±5 |
±5 |
±5 |
±5 |
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真空度 （Pa） vacuum degree |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0E-1/6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
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壓升率 （Pa） Pressure rise rate |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
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滲碳介質(zhì) Carburizing medium |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
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滲碳?jí)毫?（mbar） Carburizing pressure |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
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控制方式 control method |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
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淬火介質(zhì) Quenchant |
氮?dú)?span lang="EN-US">/氬氣 Nitrogen/Argon |
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氣淬壓力 （bar） Gas quenching pressure |
12-25 |
12-25 |
12-25 |
12-25 |
12-25 |
12-25 |
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山東派金真空科技有限公司
電話：0536-7166286
手機(jī)：13280766431
網(wǎng)址：vpej.cn
地址：山東省昌邑市奎聚工業(yè)園
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